Build a heavy duty workbench

build a heavy duty workbench

Step 3: Build the Workbench Frame. Building this bench won't break the bank, either. Heavy-Duty Plank Workbench | Woodsmith Plans Workbench Plans Diy, Woodworking Bench Plans. Step 7: Caster Supports and Casters. SIMILAR SOFTWARE TO TEAMVIEWER

Miter saw, Drill machinery, Screwdriver, Sander. Safety Gloves, Safety Glasses. One day. The first step of the project is to build the frame for the tabletop. Cut both ends of the rim components at 45 degrees. Make sure the edges are aligned and the corners right-angled.

Add glue to the joints for a professional result. Make sure the corners are square before inserting the screws, so that the top surface will be horizontal. Make sure the corners are square and check if the edges are flush. Use a spirit level to make sure the frame is horizontal. Cut both ends of the braces at 45 degrees. Clamp them together until the glue dries out. Center the table to the panel, as shown in the diagram. Add glue to the joints for a better rigidity.

This is a heavy duty workbench so you can use it for assembling heavy metal parts or for woodworking projects. Fill the holes with wood putty and let them dry out for a few hours. Smooth the surface with grit sandpaper and remove the residues with a damp cloth. Top Tip: Apply a few coats of paint or stain to the components, to enhance the look of the project. This woodworking project was about heavy duty workbench plans free. If you want to see more outdoor plans, check out the rest of our step by step projects and follow the instructions to obtain a professional result.

Click here to cancel reply. DIY Heavy duty workbench. Miter saw stand plans. Screws: Make sure the screws you select have a large, flat head that will sit tightly against the Simpson ties without going through the pre-drilled holes. These Simpson ties are designed for 8 screws, which were sold in a rack right next to the ties. We used two bars on the top shelf to improve the horizontal rigidity of our workbench. It can be found with other pieces of angle iron at most home improvement centers.

This is beneficial because now any of our workbenches can act as an infeed or outfeed support. For this an other workbench ideas, check out our four workbench mod suggestions. Our biggest complaint with many DIY workbenches is their limited vertical rigidity.

Furthermore, adding extra width-wise members does not increase vertical support over the entire length. Using a metal drill bit, we drilled five pilot holes through the iron. Next, we put down a bead of Liquid Nails adhesive. We followed that up with five screws, keeping the iron flush with the edge. Placing a Simpson tie at each corner, we used an impact driver to put in the screws. This is important. If they are not aligned, your dimensions will be wrong, and the corners will be weaker.

We constructed the shelf in a very similar fashion using Simpson ties at all four corners. The location is flexible, but they all should be kept consistent. Use the remaining lengthwise and width-wise supports to build the shelf frame. The plywood shelf needs to have notches cut from each corner to account for the table legs. Use a jigsaw to cut them out. Countersink the screws below the surface to prevent things getting snagged on them.

Do the same for the workbench top, and remember to put screws in the middle support as well. This is an easy addition because all it involves is gluing and screwing another piece of plywood to the underside of the top shelf. To see more pictures and information, check out our update with four workbench modifications. We wanted to install casters so that our workbench could move about the shop as necessary. For additional ideas about building shelves, check out our other article describing how we built shed storage shelves.

From Todd B. I just finished and this workbench is awesome. It is super sturdy and rugged. Thanks for the idea! This thing will last forever. From Ryan M. From Mark S. This is probably one of many but I really enjoyed the design you created. I needed a custom size for my motorcycle shed to allow for a lift between the workbenches.

I also used the Simpson post base that comes in black already so I could anchor the bench to the floor if I wanted. From Kyle D. I built the bench from the design from above. I love it. Very strong and mobile. Perfect fit for my garage.

From Matt D. I love the wheels, great to be able to move it to the middle of the garage when using it for big projects and put it aside when not in use. Added a 12 plug strip to the underside, and gave the brackets a coat of paint before starting. Enjoyed this tutorial but want to reference it for later? Pin this image and share with with your friends also. That is awesome.

Making a workbench is on my to-do list. Thank you! Welcome to OPC! Have you created a project rewards account yet? Very nice job, but I do have two suggestions to help you improve the rigidity more… The first is to not only screw the plywood down, but to glue it. We debated gluing the plywood as well, especially because we already had the Liquid Nails handy. We opted not to because I thought it might be a little overkill.

I like the idea of a disposable piece on top. Thanks for the great suggestions! Sean, love the box beam addition to the instructions. We have another 3 tables to build. With so many to build you can customize them for uses. You can box beam one or torsion box , have one with a thicker top for bench dog holes and a wood working vice, put a piece of stainless on one for easy cleanup of messy items, and have things like a metal vice, bench grinder, and drill press mounted to the first one you made.

If you have a portable table saw you could make one of your benches the same height so you could use it for outfeed support and cover it with melamine. WOW — unbelievable how solid it is. I got my lb. Great tip. I love this. I wonder if I can use the metal brackets to build a sturdy freestanding wood backdrop that can hold shelves. If so. Would I use the same brackets for 2x4x7?

I am interested in building this bench in my Hobby space. Good tip! I have a similar bench but with a few additions and changes. The first is that I doubled up the top sheet of plywood. It works a lot better to mount things to it. Bench dog holes are stiffer. Vice is a lot more solid. The second thing is that I added a very short lip on the back of the top to keep things from sliding off the back of the bench.

The lip also makes it easier to sweep the top. The third thing I did was to not make the bottom shelf come all the way out to the front edge. It is set back about 6 inches. That makes for a really comfortable foot rest when I have a stool up at the bench. The forth thing is that I built a couple of drawers the are mounted under the top to hold boxes of screws and nails. I love the addition of the flat bar stock. What thickness plywood did you install?

Looks nice and solid with the Simpson hangers and the extra iron bar. Since I have a foundation in the way, I put my shelf right at that level, so I could keep the bench right up against the wall. The rear legs are shorter and sit on top of the foundation, the front legs go all the way to the floor. I know exactly what you mean about the shelf on the foundation ledge. We considered doing something like that until we settled on the mobile versions of the tables… Did you also fasten the bench to the studs on the wall?

Instead of going with a plywood top, I opted for Ikea countertop material. That is a nice looking workbench. I also have this on my to-do list. I was thinking about using a Kreg jig to join everything together but that may not be quite as heavy-duty. Have you ever thought about staining the top and adding polyurethane to it.

Might be worth it if you are going to have it around for a while. And possibly one table with a thicker surface for bench dog holes like Jeff recommends. The simpson plates are going to give you a lot more strength and rigidity in the joint, which is important since the plates are what prevents the entire shelf from racking in other words, the simpson plates act as diagonal braces on the end of the wood. A rectangle IS a parallelogram.

But I think we all know what you mean. I have built a few work benches that were just never solid enough because I tried to just use what I had on hand. Thanks for all the valuable tips! Having the mobility with the casters is handy too. What you have now is a removable vice that can moved out of the way quickly when needed. The same idea can be applied to your miter saw. Mount the reciever hitch on the side short side to where the table of the saw and the table itself are leveled, so now you have a an 8ft long leveled surface to put your boards on and cut and the miter saw could be removable also.

Now you dont have to be bend over on the floor, as pictured, making sure your board is leveled etc. Hope this helps. Seems like it might be a little complex though to get your table saw supported by a welded tube? Then we can use the larger tables as infeed or outfeed or both as it makes sense. Love this project, but I have a few questions: With your emphasis on eliminating deflection, why not simply have added two more width-wise supports, top and bottom, right in the center of the bench, a third pair of vertical posts joined to the center supports at each end , and one more pair of casters one under each center post?

I know the Simpson ties are very strong, but braces would take that much more horizontal load off the joints when wheeling the benches around. Hey John, We thought about adding a third vertical post but decided against it for the better storage and, like you point out, because our way is cheaper. Making triangles with the angled braces is a great way to support the bench, but these Simpson ties really eliminate the need.

And again, it keeps the bottom shelf very open for storage. John, one more thing: we are planning to run an update, but after we glued and screwed a piece of plywood to both the top and bottom, the top shelf is now incredibly rigid. It almost blows my mind, actually. Thanks very much for your responses. And be forewarned: I have no shortage of need for workbenches which is a roundabout way of saying that I need more benches!

Great project…I am prepariing to build at least one bench for my shop…. We actually went for a comfortable work height that maximized storage location under the top shelf. In our shop, we mounted receptacles sideways at around 44 inches high, with pegboard starting right above those at about 47 inches. I would suggest building the bench with your use in mind. If you plan to put a stool in front of it, build for that. Thanks for stopping by and we hope to see you around again!

Thanks for the great tutorial! If I had the garage space, the money, and the time…… My Dad always talks about being buried in a wooden casket. This might be a nice platform to wheel it in and out of the church! A wooden casket build might be something you could feature!

Great write up on a fairly common problem — where to work on all of my DIY projects??? This seems to be a straightforward answer. I think that I will be putting a setback in where the bottom shelf is so I can fit my stools under it though. A submit your own workbench picture is a great idea! Keep the good stuff coming! I like this simple design a lot. I already built a workbench that is more like a piece of furniture and it was a good challenge.

I did want to point one thing out though. The steel bar is MUCH stronger in tension than in compression as it is placed in your picture. This comes from an understanding of bending stress in a uniform member. The engineer in me felt the need to provide that PSA. Otherwise, the whole design follows the KISS principle and I fully plan to build one like what you have done for your compound miter saw.

Excellent write up. Ethan, when you push down on the top, the sides bend down as you stated. The bottom of the beam stretches and the top compresses. All materials are stronger in compression than tension so what needs additional strengthening is the side of the beam in tension. Now the steel flat bar is very strong when being pulled but if you were to push the ends towards each other, the bar would just buckle.

So you put the steel strap loaded in its strongest direction on the weakest side of the beam — where everything is in tension. By fastening the bar to the side, you are constraining it from the weak side-to-side deflection.

I hope this helps explain but you would be much better served to put your strip on the bottom side. Great pictures BTW. This is the project that brought me to this site, coming from Art of Manliness. Sag was not a problem, because I had legs in the middle of the table as well. Of course then they would get the safety lecture, and the lecture on using the proper tool to accomplish the task. Thanks for this design, and I will be using it very soon.

We thought about putting some legs in the middle, but ultimately decided to keep the space as open as possible. The stainless sounds like a great idea especially for our bench top grinder. Most metal fabrication shops are also retailers of steel. Here in Sacramento we have a place called blue collar supply. Awesome project. Is this the expected outcome, or have I just used the wrong casters? This will drive me crazy, since I regularly break out the tenon saw for fine work.

Yes, I think flipping correctly describes the problem. The wheel itself is locked, but the bearing that lets it pivot is free. So the wheel can pivot like when you turn the steering wheel in a parked car. For anyone who has the same issue, just replace the two casters at the sawing end with two wheels. If splintering was not an issue i would think installing 1. Since wood does splinter i would maybe have turned your beams upside down but left the steel attached to the 4x side.

The simpson ties are a great idea. What height do you guys use for your tabletops for the bench, miter, etc? So just pick a height that feels good for you, then feel free to modify it to suit what you use the table for. You can always unscrew the legs and put on a new set.

This would also make a great craft table or cutting table for a seamstress Ethan. We often use Simpson Ties when building things. Hope you had a great vacation in Jamaica! Did you bring home a souvenir U Bolt? Have you made any other workbenches with the above suggested materials? The benches have held up great, and I have no complaints.

Great pictures! Unfortunately I have no more room for an additional bench since I built one attached to the wall, but I will be building a movable work island using the Simpson hardware. I really like the work bench project.

I have been looking for plans for a heavy duty work bench and now found one. I will be doing this soon. The equipment I repair will fit well on this work station. Great project. The main features I have been looking for which is also how I found this article by Googling is a big, sturdy and mobile workbench. It seems some other people here have had problems with the workbench moving even though the casters have been locked.

Welcome to OPC. Feel free to email me pics of your workbench. There is a slight movement even when the casters are locked. If you need something that will remain completely still, you might just slip a block underneath. On nice days I can pull it out and put it on the driveway and work outside. I still need to add a power strip. I also like how this bench uses the Simpson connectors. Makes the pieces easy to replace if one of them becomes damaged or sags. I just built this bench a few weeks ago but opted to leave the casters off.

This thing is rock solid. Good stuff. Glad to hear you like it so much! Oh yeah…. Maybe if you put a solid piece overtop it would work…. Thank you for posting this, I have been thinking of making a workbench for some time and your guys design is really nice and the Simpson ties are a great idea. I first saw it on The Art of Manliness. I just have one question where did you guys get the flat iron bar for support? Glad you found us! Send in some pics when you finish your workbench.

I built this bench last weekend and was amazed at how easy it was. Thank you guys! I made a few modifications for my particular situation. One thing I wanted to comment on is the bars of flat iron. You will want to paint those or coat them with oil or grease or petroleum jelly to keep them from rusting depending on your local environment.

Thanks for the tip about the flat iron. I hope to see you around OPC. Is there any reason I should avoid the use of the larger cuts? I am new to the site and was looking over this awesome workbench post that we are going to try to put together.

I was wondering if you ever have a price breakdown of what an entire project costs not including tools so we could see if it would be too expensive to start undertaking beforehand? Thanks so much! As an alternative to the torsion box, they used a solid core interior door. I looked at the balance of your plan after the fact. I guess I dived into it too quickly.

I thouhgt I posted this yesterday but I see I did not…. This is a good article. I will build it. I also looked at it in the Art of Manliness and have seen a few differences I would like to understand:. This one has 93 inch boards for the length and the Art has 90 inch; is the difference the overhang? Fred, Really like this heavy duty workbench, planning to build it in the next month or so. Can you advise how i would attach a vise to this bench.

Since the top part of the bench is a torsion box and hollow on the inside how would i bolt on the vise? Bruce there are a few ways to doing it — one is if you know the exact locations i. Thanks Sean, I will not be applying any major loads. I might look at adding a tail vice also. Finally made the workbench after finding your site 5 or 6 months ago.

Part for part, cut for cut, and I actually got a blister putting in all those screws! It is solid and will serve me well for years. Thank you for putting this out there to be found…. I just built a variation of this bench. I an also interested in mounting a vise. How would this affect the rigidity of the rest of the bench surface? I keep coming back to this article again and again as I am thinking through what I want in my workbench… this is really, really well done.

Just built this thing and man is this thing strong. Awesome bench. Built it last weekend. This thing is sturdy as can be. I am going with the original design. Could use the 2 long support beams on the bottom as well as the side support beams and place the plywood on top of that.

Just nail those beams to the frame. Just an idea to save money. For the average homeowner, the bench should not sag.. And also to recess the bottom shelf. Built it over a month. Rock-solid and will last me a lifetime. Nice tutorial! I built a similar workbench a few years back. Wish I would have thought of using the Simpson ties. They definitely add a lot of rigidity without having to cut a bunch of angle braces on the miter saw. Just finished this project.

Extremely pleased. Sanded and stained top plywood and applied 3 coats of poly, sanding between each one. Very slick and I feel more durable. One question, I noticed you went with the gray rubber castors. Any concern that the rubber might develop flat spot after sitting in one spot for a while?? I went with the black hard rubber castors just in case.

I considered going with all metal castors, but thought that might be overkill. Thanks for the great plans for a workbench! Really enjoyed the build. Have you found them unnecessary after implementing the torsion box design? Thanks for this design! Great article. I started making this bench and ran into some problems. Any help or advice would be appreciated! Have you checked diagonal measurements of the frame and plywood?

They can have the same length and width and still not be square. I built something similar, but added a quarter inch of hardboard on top with some small brass screws. The hardboard is very smooth and inexpensive, and with the screws, when I eventually beat the heck out of it, I can easily replace it. The screws are brass just in case I get crazy with a chisel or whatever , so that I ruin the screw instead of the chisel. Great build! In one of the user submitted pics he shows a removable vise block.

Any details on that? I like the idea of interchanging bench top mounted tools miter box, vise, etc. For example, how is the block mounted to the bench top? Thanks very much for the inspiration. It took me 5 hours. Double check their work or mark it out for them.

Followed step by step and built the 8 ft bench. Love it. Made 2 more 4 foot benches to match just for kicks. On the 4 ft benches, put hinges on the top covers so i can store small stuff. Painted all the brackets red to match my craftsman tool boxes. Only issue i have is lumber is more than twice the price here in Hawaii. Price of paradise i guess. And mahalo for the inspiration. I used a 2 inch x 8 foot x 3 foot solid core door for the top. No chance of it sagging. Works for doors and windows…nowhere near the weight on the your project.

Left them natural. Like suggestion of undermounted drawers. Doors on bottom storage area would prevent dust, etc. Makes the unit heavier, but sounds like your casters would handle it. Your chargers for power tools could be mounted on pull out slides under the top.

Out of the way but readily available. You can see a new version on the Simpson website RTC2Z which is a replacement for the 2 older versions. I ordered mine off of Amazon. Excellent build. Fantastic and simple. I was waiting for something like this and perhaps I will shamelessly copy your design of the workbench. I am building the heavy duty bench and would like to see the plans for the miter saw bench and the other two benches you built.

Where can I find those? Thank you. Great looking bench, nice project for next weekend. I understand this is an alignment guide but where is it used? Thanks for sharing your experiences. I want to improve my woodworking skills to do some interesting things like you.

So your post is quite helpful. PS: I like your workshop. I can see a lot of woodworking tools. An excellent article. I could leave the bottom piece of plywood off to bolt the vise on but then it would be a real pain to flip it over and put the bottom piece of plywood on the top of the table. Any insight here?

I can then place the vice on the work surface when needed and use G-clamps to hold it steady. I may even fit something at the back edge of the mount plate so it can attach at the back of the work surface also. Finished one of these in and finally getting around to building a smaller one for my miter saw. Just wanted to comment that I am a fairly small lady and had no trouble constructing this, thanks to the best equipment purchase ever — the drill driver!

So much easier to get all those screws in! One caution for short people like me —The only problem I ran into when building the first workbench was in placing the lower shelf. But after getting all the lower supports in place, it was impossible to get the bottom shelf angled in.

Just not enough clearance from the underside of the top. Had to disassemble some of the bottom supports, put in the shelf and reinstall. But it all worked out in the end! Fun project though. Just made the bench and love it. Hi guys. I am danish and I would like to build this workbench. Could somebody translate to centimeters for me? Just built this bench. Turned out great! This is my 1st big project and it was a success.

Build a heavy duty workbench download zoom in laptop windows 10

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Had to disassemble some of the bottom supports, put in the shelf and reinstall. But it all worked out in the end! Fun project though. Just made the bench and love it. Hi guys. I am danish and I would like to build this workbench. Could somebody translate to centimeters for me? Just built this bench. Turned out great! This is my 1st big project and it was a success. I decided to build a smaller bench for my metal vise and shop grinding wheel.

I also used Simpson screws since they seem to be stronger than some other screws. One tip is that by cleaning these brackets in white vinegar and spray painting them black you get more of a professional look. I was wondering if you had pictures of this? Rather than use the steel bar, I added a 3rd width support.

All screws were 8 X 1. I then compared the two diagonal measurements on each structure, and used a long pipe-clamp to bring each one into square. I then loosely placed the top on, weighted it with four lb cat litter jugs on top, and went around and tightened-up all of the screws. Low and behold, both structures were square, and sit flat on all four wheels, ready to attach the tops!

I am going to build two of these benches but I love the idea of the matched height saw table. I just used these plans to build my workbench last night. It was very easy and I love how the brackets help really pull everything together nice and square.

It is super sturdy. I used a slightly thinner plywood and used 2 stringers under the top surface and one under the lower shelf. I love it and I can fit so much stuff on the lower shelf. If I build another one I might make it slightly shorter. Thanks so much for these great plans. Looks super sturdy too, i think i have found my new project, thanks! I will be definitely making this soon. I like the fact that you included a method for those of us who do not own a Kreg jig.

One question though. It will be outside in the semi closed garage. Given the humidity in south Florida less than 8 miles from the ocean what tips can you give me? I would have looked into Marine grade plywood for outdoor ocean air environment. I know this sounds like a ridiculous question but can you tell me if they have a specific item name? You can buy the iron bars at Home Depot SKU but you cannot buy the Simpson rigid tie connectors as shown in the picture are not available at Home Depot anymore they only a smaller version.

However you can find them at Lowes. I built two of these benches similar for my shop three years ago but this plan seems slightly different no metal strap and plywood underneath both shelves. I was wondering if the old instructions are available. Do you have links to your other plans?

I plan to build this bench over the weekend, thank you for the great post! I have one question, I plan to take the box beam approach for extra rigidity, with this in mind do you feel the iron bars are still important or does the glued and screwed box beam provide sufficient strength? It would be a great way to put in a fake outlet and create a place to store valuables. So many ideas and uses for a hidden storage area. Looking forward to getting this built today.

Thanks for the awesome write-up and photos. Take Care. We had a really nice heavy duty workbench my husband built, but we made a bad decision and left it when we moved. Is there any way you can provide step by step instructions and a cut list? You do a very good job of laying it out, but more specifics would be great for a real novice like me!

This is a great design; however I did make a few changes. How great is this of you to share this project and the specifics of what is needed to build it!. I already have a 14 ft workbench in my garage and my wife would rather not have another table in the place since we also park our car there. My question, if you know, is how I can capitalize on the room underneath the existing workbench.

It was built this way when we moved in a LONG time ago. Do you know of a way I can take out the beams and yet support the existing workbench? A parallel metal bar,?? More importantly, I hope someone can help me know what to do. Great Project! Thank you for the details and materials list. This allowed mr to max the bottom shelf space height.

Peg boards used to trim out the wall above. Next up. Crown molding will be a breeze now! I love this easy to follow design. I could not build the 8 foot version so I built a 6 foot version and added a tool caddy with charging station. I just love it and now the neighbours want to do something similar.

Thank you, wish I could post pics for you but there is no option. With the addition of another plywood sheet for a torsion box, has anyone seen if that removes the need for the iron plate reinforcement? I am going to build this for my office. I was nervous at first but after seeing your awesome guide its looks very easy. Now, I am very excited to build a workbench and shoe rack for my office. Dyco Ventures builds heavy-duty workbenches. You can see their sizes and dimensions on the specifications page.

Such a great post, I love your DIY projects and table designing. Also, I am love woodworking and sometimes I made some little wooden things. Dyco builds heavy-duty workbenches. You can see more detail on the specifications website.

I know that is relatively heavier. Just wanted to know the pros and cons of it. I want to build a movable island to put my 40 gallon breeder aquarium on. Name required. Mail will not be published required. Hi, we're Ethan, Jocie, Kim and Fred. Over the last eight years we've documented hundreds of home improvement and DIY craft projects along with many tool and material reviews.

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It is mandatory to procure user consent prior to running these cookies on your website. Skip to Content. Since all of your cuts are straight cuts, Simpson Strong-Tie connectors simplify building with wood. No predrilling is needed. Connect horizontal rails on each side: Use a clamp to help hold the wood in the seat of the connector during installation. Pin We use cookies on this site to enhance your user experience. Close Privacy Overview This website uses cookies to improve your experience while you navigate through the website.

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Build a heavy duty workbench deploy ultravnc via group policy

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Building a Heavy Duty Workbench

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